砂輪耗材專區 » 外徑研磨機械.傳動.配件.精密模具業應用介紹

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高科技的鏡面拋光SG硬陶瓷磨料UB.FBB砂輪

UB.FBB砂輪.鏡面拋光及SG硬陶瓷磨料

FBB 多孔性精密研磨砂輪 日本製精密研磨砂輪
應用範圍
**Centerless grinding 無心研磨
Computer printer shaft印表機心軸
Magnetic roll of copy machine影印機磁棒
Chrome plated guide roller of copy machine影印機鍍鉻滾輪
Aluminum drum of dry copier鋁感光鼓
印表机轴心、影印机磁棒、影印机镀铬滚轮、铝感光鼓

精密陶瓷针、硬盘不锈钢绝缘垫圈、压缩机阀板、刀模、平板玻璃的斜角及边缘研磨、

凹版印刷用镀铜印刷滚轮
**High precision industry
Fine ceramic pin精密陶瓷針
Super finishing
Stainless steel spacer rings of HDD硬碟不銹鋼絕緣墊圈
Valve plate of compressor parts壓縮機閥板
**other industries
Steel dies (die knives or Thomson blade)刀模及Thomson blade
Bevel or edge of glass sheet 平板玻璃的斜角及邊緣研磨
Copper plated printing roller for gravure printing machine
凹版印刷用鍍銅印刷滾輪

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高科技的產物SG磨料
SG 磨料是由幾十億個結晶形成一個優秀的顆粒.由 SG 的製造過程,和 SG 磨料的特殊性能,將不難瞭解為何 SG 的開發成功,帶給全球研磨材料界的矚目.
 
 
SG磨料的製法
SG 磨料係由美國 NORTON COMPANY 新開發的專利 Seeded Gel 化學製程製造而成.由微結晶粒子開始,經過乾燥,粉碎以及燒成等過程製造出來的 SG 磨料具有強軔及獨特的破碎性.傳統氧化鋁磨料 38A ( WA ),是將原料 Bauxite 置入高爐內熔融後經過冷卻與粉碎,篩選等過程而得.其單粒結晶與 SG 磨料相比,差異極大.
 
 
SG磨料之物性
 
 
38A
SG
比重 ( mg/cc )
3.97
3.87
化學純度 ( % )
99.74
99.60
硬度 ( Knoop )
2032
2150
結晶大小 ( μm )
50 以上
0.2 以下
 
 
 
SG砂輪的微破碎性   
SG 砂輪在磨削過程中,其晶粒自動碎裂而不斷產生銳角,故在磨削操作中,能避免產生高熱.
 
  UB 砥石 UB Grinding Wheels纖維狀重研削彈性砂輪
 


Made from PVA synthetic fibers developed by our spinning technology and bonded with thermosetting resins. Abrasive grains are tightly bound inside of PVA fibers. For its elasticity effect, it offers smooth and long continuous grinding without scratches and heat generation.
 
UB磨輪是由NTK獨特紡織技術所開發出的PVA人造纖維,以及熱硬化性樹脂所組成。而磨粒是緊密地被結合在PVA纖維之中。由於UB磨輪具有彈性的特性,使得它可以應用在長時間持續的作業,而又不產生刮痕及熱能。

Characteristics of UB Grinding Wheels
1、UB grinding wheel provides heavy stock removal and uniformed surface finish, permitting automation of polishing operation which results in reducing finishing time and eliminating some of finishing processes.
2、Special elasticity effect of the UB grinding wheel offers a long time continuous grinding operation , reducing generation of grinding heat with less loading.
3、Available in various hardness and effective for a wide range of applications from a curved surface finishing to decaling of specialty steel.
 
1、UB磨輪可提供較大的切削量以及均勻的表面研磨較果。可應用在自動化的拋光作業中,也因此可以減少精磨時間及減去一些製程中的步驟。
2、UB磨輪特殊的彈性特點,可長時間持續地進行研磨作業,但不會產生太多的研磨熱及堵塞現象。可應用在不同硬度材質的研磨上,從曲面到特殊金屬的研磨都有相當出色的效果。

用途 Applications
 
**Centerless grinding
Shock absorber piston rod
Inner tube (fork pipe) of motor cycle
Steering rack bar
Rocker arm shaft
Engine valve
Gas spring
Printer shaft
Various rods for oil pressure device
Various rolls for copy machines
Post chrome plated rod
**Specialty steel (flat products), removing surface defects and finish grinding
Hi-carbon steel
Hi-nickel alloy steel
Stainless steel
**Watch case, motor cycle rim
**removing excess glue of tiles
**circular saws
**various metal grooves
避震器活塞桿
機車前叉內管
轉向齒棒
搖臂桿
引擎汽門
氮氣缸、氣體彈簧、氮氣彈簧
印表機軸蕊
在油壓零件中的各式桿件
影印機中各式管件
鍍鉻棒
應用於平板類金屬表面處理及精密研拋
材質包含,高碳鋼、高鎳合金、不銹鋼
錶殼及摩拖車輪圈
去除瓷磚多餘的膠
圓盤鋸
金屬溝槽
 
 
 
 
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UB 砥石 UB Grinding Wheels纖維狀重研削彈性砂輪


Made from PVA synthetic fibers developed by our spinning technology and bonded with thermosetting resins. Abrasive grains are tightly bound inside of PVA fibers. For its elasticity effect, it offers smooth and long continuous grinding without scratches and heat generation.
 
UB磨輪是由NTK獨特紡織技術所開發出的PVA人造纖維,以及熱硬化性樹脂所組成。而磨粒是緊密地被結合在PVA纖維之中。由於UB磨輪具有彈性的特性,使得它可以應用在長時間持續的作業,而又不產生刮痕及熱能。

Characteristics of UB Grinding Wheels
1、UB grinding wheel provides heavy stock removal and uniformed surface finish, permitting automation of polishing operation which results in reducing finishing time and eliminating some of finishing processes.
2、Special elasticity effect of the UB grinding wheel offers a long time continuous grinding operation , reducing generation of grinding heat with less loading.
3、Available in various hardness and effective for a wide range of applications from a curved surface finishing to decaling of specialty steel.
 
1、UB磨輪可提供較大的切削量以及均勻的表面研磨較果。可應用在自動化的拋光作業中,也因此可以減少精磨時間及減去一些製程中的步驟。
2、UB磨輪特殊的彈性特點,可長時間持續地進行研磨作業,但不會產生太多的研磨熱及堵塞現象。可應用在不同硬度材質的研磨上,從曲面到特殊金屬的研磨都有相當出色的效果。

用途 Applications
 
**Centerless grinding
Shock absorber piston rod
Inner tube (fork pipe) of motor cycle
Steering rack bar
Rocker arm shaft
Engine valve
Gas spring
Printer shaft
Various rods for oil pressure device
Various rolls for copy machines
Post chrome plated rod
**Specialty steel (flat products), removing surface defects and finish grinding
Hi-carbon steel
Hi-nickel alloy steel
Stainless steel
**Watch case, motor cycle rim
**removing excess glue of tiles
**circular saws
**various metal grooves
避震器活塞桿
機車前叉內管
轉向齒棒
搖臂桿
引擎汽門
氮氣缸、氣體彈簧、氮氣彈簧
印表機軸蕊
在油壓零件中的各式桿件
影印機中各式管件
鍍鉻棒
應用於平板類金屬表面處理及精密研拋
材質包含,高碳鋼、高鎳合金、不銹鋼
錶殼及摩拖車輪圈
去除瓷磚多餘的膠
圓盤鋸
金屬溝槽

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平面研磨專用,耐水性超精密研磨砂輪

PVA-WP磨石是設計應用在平面研磨的產品,也可同時與水或水溶性冷卻油並用


Characteristics of JWP & FBB GRINDING STONES特性
Excellent uniformity in structure, permitting scratchfree finishing with long life
結構上有絕佳的一致性,因此除了可以達到無刮痕的研磨效果,同時也可有效延長磨石壽命


用途 Applications
 
Aluminum substrates for computer HDD
Aluminum spacer ring for HDD
Various soft metal parts
Watch dials
Zircaloy pipes
Titanium rolls
Lacquered ware
Photoconductive drums(copying machine , printer)
Polygon mirrors
硬碟用鋁基板
硬碟用鋁絕緣墊圈
各項金屬工件
錶面、錶盤
鋯合金管
鈦金屬滾輪、滾筒
漆器
感光鼓(影印機及印表機)
多邊鏡(雷射印表機)
 

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PVA 海綿彈性精密研磨砂輪 PVA Grinding Wheels


The PVA grinding wheels are elastic grinding wheels bonded with Polyvinyl Alcohol and are much characterized by the sponge structure. The PVA grinding wheels have proved themselves to be the best elastic grinding wheels for polish-grinding jobs in production work, saving operation cost by automation of grinding operations and contributing to upgrade of product quality.
 
PVA磨輪是由聚乙烯醇所結合而成的彈性磨輪,並以海綿狀的結構為其特徵。由於可以經由自動化大幅度節省作業成本,以及提昇產品品質,因此PVA磨輪已被證實為在拋光研磨製程中最佳的彈性磨輪。


Characteristic of PVA grinding wheels
1、an even and excellent finished surface can be obtained with elasticity-effect of the PVA bond which makes the depth of cut of abrasive grains uniform and prevent deep scratches on surface
2、unique and regulated pores permit a long time continuous grinding operation. Reducing generation of grinding heat with less loading
3、The PVA grinding wheels , having good conformability to curved surfaces , provide much more excellent finished surface than other of abrasives such as abrasive papers or iron buffs.
 
1、以PVA為黏著材質,這樣的彈性效果,可以讓磨粒所造成的切削深度一致,並經此達成出色的精緻表面及平坦度,同時也可以避免表面產生太深的刮痕。
2、獨特且規則的氣孔允許長時間持續性的研磨加工,同時因為較少的堵塞,也減低研磨熱能的產生。
3、PVA對於彎曲的表面,擁有良好的一致性,也因此相較於砂紙或鐵製拋光輪等其它研磨材,PVA磨輪可以研磨出極出色的精緻表面。
 

用途 Applications
 
1、most effective for use on softer hard-to-grind materials in which polish-grinding jobs grinding heat and loading are easily generated. Works stainless steel, aluminum, copper, brass, titanium, other alloyed steels, wood, glass, stones, and plastics.
2、Designed particularly for obtaining an excellent finishing (up to mirror finishing ),  reducing finishing time and eliminating processes.
Proved the best elastic grinding wheels in automation and mechanization of conventional hand and buffing jobs.
 
1、當應用在較軟,研磨過程中很容易產生熱能及堵塞不易研磨的材質上時,PVA磨輪是最有效果的。例如,不銹鋼、鋁、銅、黃銅、鈦、合金鋼、木材、玻璃、石材以及塑膠製品
2、是為了達到極佳的拋光程度(可到達鏡面拋光),同時也可以減少精密加工的時間以及減少工序,所特別設計。
對於機械化及自動化而言,是最適合的彈性磨輪。

 
Watch case and band錶殼及錶帶
Stainless steel pipe不銹鋼管
Kitchen knife and scissors刀具及剪刀
Motor cycle rim to remove welded part磨除摩拖車輪圈中焊接部位
Removing paint defect of car body去除車體油漆缺陷部位
Titanium drum for PCB copper foil PCB銅箔用鈦鼓
Stainless steel sink 不銹鋼水槽
Titanium rolls 鈦金屬滾筒、滾輪
Glass and marble stones 玻璃及大理石
Various jewelry(gold/silver/platinum) 珠寶(金/銀/白金)Various metal molds.各式金屬模具

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  ITO BUFF”Buffing Wheels纖維狀超彈性拋光輪

“ITO BUFF”拋光輪是由NTK獨特紡織技術所開發出的PVA人造纖維所組成。在這種纖維中,磨粒被緊密地結合在裏面。同時也因為此拋光輪屬於折葉結構,因此具備有容易被彎曲的特性,使得“ITO BUFF”在曲面工件的拋光上有非常好的效果。與其它的拋光輪比較,此拋光輪的特點在於,即便可以達到非常精細的拋光效果,也擁有極佳的切削能力。
Made from PVA synthetic fibers developed by our spinning technology. Abrasive grains are tightly bound inside of PVA fibers. For its flexibility owing to flap type structure. It is good at finishing of curve surface. And also unique with it can achieve very fine finish and also has good cutting power
 
用途 Applications


Titanium eyeglass frames
Watch cases
Stainless steel pipes
Various cutters & knives
Various rolls before/after plating
Various metal parts
 
鈦金屬鏡框
錶殼
不銹鋼管
各式剪刀及刀具
各式滾輪或滾筒電鍍前後研磨
各式金屬工件
 

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PVA Wheel Buff buffing wheels纖維狀超彈性拋光輪


PVA Wheel Buff拋光輪是由NTK獨家研發的特殊紡織技術,以PVA及其它樹脂所組成的纖維狀彈性研磨工具。

Characteristics of PVA Wheel Buff 特性
1、Provides high cutting power and a uniformed surface finish with its elasticity effect
2、Available in various hardness and specially effective of a curved surface finishing.
3、Offers a long time continuous grinding operation with less generation of grinding heat and loading.Permits both dry and wet operation.

用途 Applications
 
Removing scratches in the intermediate process before plating and finishing
Polishing various rolls and shafts before/after hard chrome plating
Finishing pipes and fixtures
Hair line finishing
Ground-polishing a curved surface of woodwork
Door knobsPrinted circuit boards

在電鍛及拋光之前,可應用在中段製程去除刮痕
硬鍍鉻前後各式滾輪、滾筒及軸心的拋光研磨
管材及夾具的精密研磨拋光
髮絲面研磨
木製品曲面的研磨
門把印刷電路板

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